How to Manage Low Inventory Before the Holiday Sales Rush







Importance of Inventory Forecasting

Effective inventory forecasting is critical for the success of your eCommerce business. As the holiday season approaches, a misstep in stock management can lead to missed sales opportunities and significant revenue loss. For instance, many eCommerce Fuel (ECF) members have reported losses amounting to millions of dollars due to stock-outs. With accurate forecasting, you can ensure that your bestselling products are available precisely when customers are ready to buy. To prevent stock-outs, it’s essential to understand the basics of inventory forecasting, recognize common pitfalls, and develop a robust forecasting strategy. This will enable you to maintain optimal inventory levels and maximize your cash returns, especially during peak shopping periods like Black Friday and Cyber Monday.

Transitioning from Units to Days

When forecasting inventory, shift your mindset from thinking in units to thinking in days. For example, if you sell 100 units of a product every 30 days and have 200 units in stock, you essentially have 60 days of inventory. This approach helps you gauge how long your inventory will last before you need to reorder. Moreover, consider longer lookback periods for calculating sales rates, such as 120 to 180 days, to smooth out any spikes caused by promotions or seasonal changes. If you anticipate an increase in sales—say, a 20% rise compared to last year—adjust your sales projections accordingly to ensure you remain well-stocked.

Using Days of Inventory for Reordering

Your days of inventory metric is essential for determining when to place new orders. The basic rule is to have more days of inventory than the lead time required for replenishment. For instance, if you have 30 days of inventory but it takes 60 days to receive your order, you risk running out of stock. Establish a safety margin based on your growth stage—some businesses may prefer a 10% buffer, while others in an aggressive growth phase might need 25% or even 50% more inventory. Additionally, consider all components necessary for fulfilling orders, including packaging and shipping materials, to ensure you have everything needed for a smooth operation.

Complications in Inventory Management

Managing inventory involves more than just calculating days of coverage. You must also consider factors like backorders, price breaks, shipping logistics, and available warehouse space. For instance, if you have backorders due to high demand, add these units to your reorder quantity. Price breaks can also significantly impact your purchasing decisions. If ordering in larger quantities reduces the cost per unit, it may be worth increasing your order size to capture these savings. Additionally, consider shipping costs, which can vary based on the size and weight of your order. For example, the cost of shipping may not increase linearly with added pallets; understanding this can lead to more economical decisions.

Building an Inventory Forecasting System

To effectively manage inventory forecasting, you need a system that compiles data, runs calculations, and presents actionable insights. This can range from simple spreadsheets to specialized forecasting software. Many eCommerce owners start with Excel, utilizing formulas and macros to streamline their forecasting processes. For those who prefer not to manage extensive spreadsheets, inventory forecasting software can provide a more user-friendly and efficient alternative. These tools often integrate with existing inventory systems, offering a comprehensive view of stock levels and forecasting trends.

Inventory forecasting system showing data and insights.



Conclusion on Inventory Forecasting

In conclusion, mastering inventory forecasting is essential for any eCommerce business looking to thrive, especially during peak seasons. By focusing on days of inventory rather than units, understanding the various factors that influence inventory management, and implementing a robust forecasting system, you can avoid stock-outs and maximize your profits. As you prepare for the holiday rush, take these steps to ensure that your inventory strategy is as strong as your marketing efforts.